Honeycomb Press

 

 Details………. Homemade Honey Comb Press
…….latest news first
………chronological evolution of the design
of a
honeycomb press that delivers a very high
pressing force with no manual effort……….

Update 5/4/2018 – The new and improved honeycomb press got its first real workout with use in our largest ever honey harvest (305 pounds of honey).  It was a resounding use success with no issues and I was able to exert an extremely high pressing force and squeeze out every drop of honey from the comb.  Because the pressing force can be so high, the only additional improvement that I could think of would be obtaining a basket with many more and smaller holes.  If anyone knows where such a basket like that could be obtained, let me know.  
A short video of the new and improved honeycomb press in operation is here….. and another video here .

Update 8/12/2017 — After our latest honey harvest, which up to this date was the largest I have ever had,  I decided to make improvements to my Homemade Honey Comb Press by making it even more robust and slightly larger.  I discovered that the addition of the motor/gear to the operation allowed me to quickly apply much more force in squeezing the comb which resulted in showing some improvements would be needed to the press framing.  In addition, the width of the side bars spacing was needed to be increased for easier access.  The resulted much improved motorized honey press is now complete.  Changes to the press consisted of a wider bar spacing and base (16 inches), doubling of the vertical bar supports, additional bars added to the top crossbars, stronger jack mounting and improved motor mounting.   This press will better stand up to the much faster and higher pressing force we can exert with the motor/gear arrangement driving the jack.  If this information helps you on making your own honeycomb press, share with me any improvements you come up with.

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Update 5/22/2017 — I have “motorized” the homemade honey press by adding an electric motor/gear to operate the jack effortlessly.  I can switch select up/down and control the speed of movement.  This is a major improvement and will take all the work out of manually operating the original Homemade Honey Comb Press that is described in detail below.  The motor/gear assembly was a junk unit that was originally used to operate a slide out in an RV.   It has a 12 volt motor and  reduction gearing and a worm gear to provide plenty of torque to operate the jack.

The above picture shows the addition of a geared down motor assembly powered by an adjustable 12 volt power supply.  With this setup the jack can be lowered/raised and turned on/off with a flip of a switch.  The 12 volt power supply lets the speed of the jack movement to be controlled from very fast to very slow, making the squeezing of the honey out of the harvested comb completely effortless. 

(click on picture for a larger view)

 

The original Homemade Honey Comb Press:

honey_press_1

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homemade_honeypress_2

 

This is one of the most useful things I have made for harvesting honey from a dozen hives several times a year.  Using this press, in only a couple load ups of the basket with scraped comb from the super’s plastic foundation frames, I can fill up a 5 gallon bucket with clean honey and have a pound plus of clean wax, ready for melting and straining.  I think this method is simpler and easier than trying to use a centrifuge extractor, and, certainly, is far less expensive.

The homemade honeycomb press frame consists of some scrap chrome bars bolted to 4 short pieces of 2X4 as a base.  The idea was to make a frame that could resist the expansion forces that the press would produce when squeezing the comb.  Probably, the vertical rails and top cross piece could be wood, but I used the chrome bars simply because I had them.  If I had to do it all over again, I would make it another 6″ wider to accommodate a wider pan.  In the picture above right (click to enlarge), it is possible to see a piece of plywood is attached to the top of the 2X4 pieces to make a solid base for the pan.

honey_press_3

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I made the plunger top out of 3/4 inch plywood with a 2X4 reinforcing block.  Additional 2X4 blocks were made to be used as spacers during the pressing operation.
honey_press_2

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A close up of the jack above the strainer basket.  I use a paint strainer bag of around 600 microns.  Most pollen rarely exceeds 100 microns, so all the pollen goodness passes through the strainer and remains in the honey. The strainer bag now inside the basket holds the raw honey comb that is poured or ladled in from the 5 gallon collection bucket. When the basket is about full, I fold the strainer bag over it and place the round press top down into the basket.

honey_press_4

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Above shows the plunger top and a spacer block ready to be squeezed by the jack.  I found it most effective to advance the jack slowly until the honey starts to flow out of the strainer basket into the pan, let it rest for a minute, and then apply more pressure.  Keep repeating this until at the very end, no more honey is coming out.  It is amazing how “dry” of honey the circular block of compressed comb wax is once you are done.  The resultant honey is completely free of a particles because of the use of the paint strainer bag and the honey is ready for bottling.